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Petrol Misfuelling Diesel Engines

As the popularity of diesel cars ever increases, the problems and associated costs of misfuelling are becoming a serious concern for motoring groups, company fleet managers and private car owners. It is estimated that in 2004 over 155,000 diesel cars were misfuelled with petrol.

A common mistake!

You thought you were driving a petrol? You weren't concentrating? You picked up the wrong fuel nozzle? You've put petrol in a diesel car…

Petrol Contamination in Diesel Engines

Firstly its important not to start the engine and get immediate assistance from a recovery service. This will limit the damage caused and will help reduce the amount of work required to rectify the situation. The further any petrol progresses through the system the more damage it can cause.

Misfuelling with Petrol Damages Diesel Engines

Running a diesel engine on petrol will permanently damage the engines components.

  • Petrol strips lubrication from diesel engine components
  • High pressure diesel fuel pumps susceptible
  • Fuel lines and tanks must be drained and cleaned
  • Diesel parts require new replacement.

In modern diesel cars we are also faced with a side effect of electronic devices designed to prepare a diesel engine for quick start-up. Simply activating the central locking to unlock the car can cause extensive damage. Electronic systems actually pressurise the fuel system, prime the fuel pump and activate glow plugs, readying the car to start as soon as we unlock the doors and turn the ignition. The delay previously experienced waiting for the glow plug light after switching on the ignition has now been cleverly incorporated into our routine when entering our cars.

Misfuelling can be caused by a combination of recent change which have occurred over the past decade. Diesel has become ever more popular, and as a result diesel pumps have been locating immediately adjacent to petrol pumps. Petrol pump nozzles are smaller than diesel pump nozzles. This makes it physically possible to pump petrol into a diesel car, but much harder to pump diesel into a petrol car as the nozzle simple won't fit. Huge financial costs to implement changes to nozzle shape or size prevent current action from all major fuel companies.

Diesel Fuel Pump Confusion

Another recent controversy has raged over fuel companies using ambiguously colour coded pump handles. Thankfully this has been a simple problem to solve, costing relatively little to implement, fuel companies have agreed to simplify and clearly colour code pump handles, restricting branding which may lead to petrol contamination.

Advances in diesel engines performance, and lack of concentration are also a common cause. Especially a problem with hire cars, company vehicles it is easy to forget the vehicle actually runs on diesel when performance may suggest it is a petrol engine. The driver simply reaches for the most familiar pump and starts refilling.

Always double check whether you need petrol or diesel before you begin filling, this simple mistake can cost several hundred, if not thousands of pounds to rectify.